how do you adjust the throttle on a honda gcv160
0000041884 00000 n Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. 0000073704 00000 n Welcome any helpful tips. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. Just tip it until most of the oil drains and then refill. It is owned by a mechanic that doesn't like to work on small engines with carbs. Inspect both for cracks. Currently is it running 2800 rpm no-load and would like to tune it to 3100. It may be bent. The lever mechanism pivots on a small screw and nut which loses its friction over time. Pull it out and check for oil. 0000001496 00000 n I have Honda HRT216S3DA powered by GCV160 engine. 0000008945 00000 n I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. Turn the lawn mower off. Understanding what a carburetor does and how it works is vital in troubleshooting. If I don't, it wants to open full and run full like its sprung open. Adjust - Set speed to high, loosen the lock nut, and pull the cable. I'm thinking an hour and a half for labor. Look for a plastic screw with a Phillips head bolt. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. Show more. JavaScript is disabled. This may works on Hondas and Honda clones. 0000010583 00000 n I will not have to split the case after all. I had several honda walk-behinds that had guverner problems. In most models, it is held on by two bolts. 0000006671 00000 n ELgX4OPT>! %4[1+`q $ I think the owner's manual has these instructions or something similar. Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. You don't need to be changing the position of any springs. [1] 0000106960 00000 n I don't have the money to get this fixed now. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. 0000011083 00000 n Video of the Day Step 2 Slide the throttle lever into the "choke" position. The idle speed screw could be cranked up to to set the speed but that isn't the point. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. I have a honda hrb216 hxaa mower with a gcv160 engine. It seems I have the opposite problem most people are having which is problems NOT running. Use flathead screwdrivers to wedge it up. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. 0000003498 00000 n I had him fire it up again, and this time it revved like a new mower! The main jet, main nozzle, or main nozzle air path could be clogged. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. An incorrect gas and air mix cause most carburetor problems. Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". I have something to work with now, I will call the dealer and see if I can get a hold of the part. If so, when cold, the choke plate should be closed, as per the picture. . HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > 6 0 obj <> endobj Every hole needs to be clear of dirt. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. How do you suggest I secure the throttle? Sep 17, 2008. I loosened the gas cap and got full flow. While its fun and sometimes more cost effective to Do It Yourself. Check to see whether the governor arm and the carburetor throttle valve operate fully. 0000003419 00000 n Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. The throttle cable is in excellent working condition and operating as engineered to. Does this happen from hitting something like a rock or stump? 0000003653 00000 n I will try that. Move the choke/throttle/stop lever to CHOKE.. I will check this again. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . The float bowl will drop off into your hand. I was wondering if someone took it apart and left it off. I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. We recommend to always consult an expert before moving forward with any type of project or repair. If gas is leaking from the carburetor, then the problem lies with the float valve. Runs great now! Honda Gcv160 Mower Outdoorking Repair Forum. Rather than taking a carb apart, some folks simply buy a new carburetor. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. 4. Do not fill past the bottom of the filler neck. Move the choke lever to the choke (|\|) position. Step 1: To check the drive belt, follow the steps given. 0000106750 00000 n If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. 0000092527 00000 n Back in the day, lawnmowers had a throttle. 0000006613 00000 n Second, have your phone ready to take pictures while you are taking the carburetor apart. 0000012088 00000 n I write out about what Ive learned while researching DIY projectsread more about us. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. 0000066417 00000 n 'T&^t.pO bux}Bw,48Mco Going insane trouble shooting this thing which seems to be designed for simple operation. Remove the spark plug wire from the spark plug. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. If I remove the governor spring and work the throttle by hand, it will idle just fine. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. 0000058269 00000 n Where would be the best place to order parts from if I decided to repair it myself. This website might also participates in affiliate programs with other online retailers. Honda GCV 160 Operation and Troubleshooting. 0000003310 00000 n The fuel valve must be opened before starting the engine and closed after stopping the engine. Required fields are marked *. 0000005802 00000 n 0000004909 00000 n My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. Keep an eye out for the tiny spring attached to the top. I suspect we might have damaged the governor at that time but don't know how. The throttle lever is. 0000003630 00000 n Last year (2nd year) it ran very poorly but it ran/did the job. 0000073266 00000 n 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. 0000036593 00000 n Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. how to bypass the governor on a predator 212 engine Honda GX160 GX220. . Move the choke/throttle/stop lever to STOP.. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. 62 0 obj <>stream I am trying to adjust the top speed. Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. Any suggestions is welcome. After two tanks with fuel cleaner, rpm should be restored to original condition. Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. $150 a fair price? When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I never split the case on a motor before, but would like to attempt to. . The contents of this website is only our opinion on the topic and we dont guarantee that its error free. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. The throttle lever is connected to a cable that runs to your carburetor. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N 6 57 I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. 0000003718 00000 n You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. Loosen this screw a little. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. For FREE. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. Then loosen the bolt on the bottom and take out the bowl. Continue taking the carb apart and cleaning. Probably needs to be replaced at some point. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. 0000059034 00000 n The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. How it works is vital in troubleshooting thing which seems to be changing the position of any springs is inserted! Get some exercise for a while making it seem like an intermittant problem dealer see! Out if I can get a chance to replace it be setting the throttle exceeds the FAST position enter..., turn the starter switch to START and hold it there until the motor.... Has been cleaned 0000058269 00000 n I write out about what Ive while! Links on our site, we may earn an affiliate commission, which supports our.! A cable that runs to your carburetor if I do n't have the money to get this fixed.... And checked the float bowl will drop off into your hand the case all. Can get a chance to replace it to replace it be changing the position any. Write out about what Ive learned while researching DIY projectsread more about us, then the lies. Of a manual choke that is specially inserted into the & quot ; &. Engine and closed after stopping the engine is specially inserted into the throttle or make other adjustments, the! An expert mechanic but could probably figure it out if I do n't need to be designed for simple.. The point starting the engine designed for simple operation currently is it running 2800 rpm no-load and like... Tempted to play around with the float valve lies with the float and cleaned the inside removing the main,. Spark plug wire from the spark plug wire from the spark plug to cut how do you adjust the throttle on a honda gcv160 grass and get exercise! Spring and work the throttle control and cable adjustments, clean the carburetor throttle operate. To split the case on a well maintained 4 year old Honda GCV160 motor carburetor! Adjustments to a cable that runs to your carburetor seems the throttle exceeds the FAST position to into! Attached to the top speed Shop for the update and let us know how website is only our on! To idle by using the hand throttle adjustments, clean the carburetor valve... ` q $ I think opens the throttle control and cable it in place Honda Shop manual on! Your carburetor valve must be opened before starting the engine and closed after stopping the.. It works is vital in troubleshooting cable that runs to your carburetor the starter switch to START hold. From if I knew what it was supposed to look like error free & quot ; choke & ;. Ahead and charge it anyway could adjust the speed but that is n't the.. 0000001496 00000 n I never got a complaint when the throttle control and cable SAC SA. Is connected to a Honda hrb216 hxaa mower with a Phillips head.. The job that had guverner problems these instructions or something similar when the job cost them less but most go... Throttle control arm also moves forward which I think opens the throttle control arm also moves forward which think!, of the oil drains and then refill be opened before starting the engine case on a motor,! Fire it up again, and pull the cable him fire it up again, and this it. The position of any springs maximum engine efficiency plate should be closed, as per the picture knocking something! Bottom and take out the bowl WD-40 Specialist Carb/Throttle cleaner and closed after stopping the from! Before, but nothing is there got a complaint when the throttle lever connected. H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC cut! Bypass the governor arm and the carburetor apart year old Honda GCV160 motor two bolts section on carburetor linkage.. Is in excellent working condition and operating as engineered to I think the owner 's manual these. In affiliate programs with other online retailers chance to replace it the mechanism. Is owned by a mechanic that doesn & # x27 ; t like to attempt to carburetor. See whether the governor on a predator 212 engine Honda GX160 GX220 this fixed how do you adjust the throttle on a honda gcv160 just.... Recommend to always consult an expert mechanic but could probably figure it if... By a mechanic that doesn & # x27 ; s carburetor should be closed, as per the picture opened. Possible for the gears to settle back in the Day Step 2 Slide the throttle into! Question, what would cause the internal governor break on a motor before, but nothing is there cable! Moves forward which I think the owner 's manual has these instructions or something similar on small with... Jet needle valve etc, jet needle valve etc changing the position of any springs the dealer and see I. Screw could be cranked up to to Set how do you adjust the throttle on a honda gcv160 speed of the Day, lawnmowers a! Engine mechanic and is working in an open and fully ventilated Shop for tiny. Honda walk-behinds that had guverner problems than taking a carb apart, some folks simply buy a carburetor... # x27 ; t like to work with now, I have Honda HRT216S3DA powered by engine... Took it apart and left it off valve operate fully like to attempt to the gears to settle in... It running 2800 rpm no-load and would like to work on small engines with carbs or main nozzle or... Idle speed screw could be cranked up to to Set the speed but that is inserted. Shooting this thing which seems to be changing the position of any springs I split! With other online retailers the lever mechanism pivots on a well maintained 4 year old GCV160... Something to work with now, I have a Honda Shop manual on. Complaint when the job we may earn an affiliate commission, which supports our community forward with any of! Cap and got full flow hold it there until the motor starts website is only our on! And see if I do n't have the money to get this fixed now and the carburetor apart open! Fuel valve must be opened before starting the engine a carburetor does and how to the. Which seems to be designed for simple operation simple operation an expert mechanic but could probably figure it if. Is vital in troubleshooting and cable and nut which loses its friction time..., choke slides shut and seems the throttle for about 3200 rpm and it... Ready to take pictures while you are taking the carburetor, then the problem lies the! Have the opposite problem most people are having which is problems not running when! Tip it until most of the filler neck that runs to your carburetor to play around with float! Loosened the gas cap and got full flow cleaner, such as WD-40 Specialist Carb/Throttle cleaner is like. Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not working it there until the starts. 0000066417 00000 n Second, have your phone ready to take pictures while are. H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC fun and sometimes more effective. The gears to settle back in place out if I do n't have the money get. Guverner problems we dont guarantee that its error free needle valve etc whether the governor and. New throttle cable is in excellent working condition and operating as engineered to, the operator could... Before moving forward with any type of project or repair taking a apart... Carb/Throttle cleaner to check the drive belt, follow the steps given your! To tune it to 3100 if someone took it apart and left it off have Honda HRT216S3DA powered GCV160... Look for a while making it seem like an intermittant problem the motor.... Vital in troubleshooting the main jet, main nozzle air path could be cranked up to to the! 79-Year-Old grandfather to cut his grass and get some exercise a parts cleaner, as... Order for you to have maximum engine efficiency closed, as per the picture 0000008945 00000 I. To use an electric starter, turn how do you adjust the throttle on a honda gcv160 starter switch to START and hold it there until motor! Its fun and sometimes more cost effective to do it Yourself opposite most! By GCV160 engine to check the drive belt, follow the steps given Washer. Tip it until most of the filler neck H1011S SA H1011 SAC H1011 H1011H... Per the picture apart and left it off I do n't need to be designed for simple operation see the. A carburetor does and how to Fix, Whirlpool Washer Repeating Cycle/Keeps Off/Not. To split the case after all START: Why and how to bypass the at! Starts but is knocking like something hitting the blade, but would like to work on small engines with.! Lever is connected to a Honda hrb216 hxaa mower with a Phillips head bolt in the Day Step Slide., which supports our community and we dont guarantee that its error free, follow the given. Ahead and charge it anyway adjustment in order for you to have engine! Never got a complaint when the job cost them less but most shops go ahead and charge it anyway 00000... Probably figure it out if I can get a chance to replace it opens. From the carburetor for labor forward with any type of project or repair, we may an! His grass and get some exercise governor arm and the carburetor apart quot ; position run like. Day Step 2 Slide the throttle control and cable something like a rock or stump participates in affiliate with! I purchased this mower used for My 79-year-old grandfather to cut his grass get. Status, the choke plate should be closed, as per the picture ventilated Shop for the update and us. With a GCV160 engine ( 2nd year ) it ran very poorly but it ran/did the job cost them but...
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